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Super Duper Hats

Milliners Matteo Gioli, Ilaria and Veronica Cornacchini take us into their converted workspace where handmade reigns

by Ivan Carvalho for Freunde von Freunden

The role of Florence in the Renaissance is well documented, but many aren’t aware that the city on the banks of the Arno has another claim to fame: the birthplace of Italian fashion. In the 1950s, long before Milan’s catwalks got into gear, Florentines strutted their stuff at the country’s first runway shows.

So it is only fitting that today the Tuscan capital is home to Super Duper Hats, a promising young fashion brand that has staged a mini renaissance of its own by breathing new life into headgear.

Founded in 2010, the creative force behind the label’s smart-looking collection of hats are sisters Ilaria and Veronica Cornacchini, who hail from Umbria, and the bearded Matteo Gioli, a native of Pisa who is regularly photographed with a hat elegantly slanted just so, in what appears an unconscious homage to his hometown’s famed landmark.

Long-time hat wearers, the trio at Super Duper turned their sartorial hobby into a full-time business after Gioli crossed paths with the Cornacchini siblings at a design workshop in Eindhoven in 2009. “The event was dedicated to wearable technology and innovation in fashion. We got to talking and in the end decided to fall back on what marks us as Italians: old-fashion craftsmanship done by hand,” explains Veronica, whose background is in industrial design like Matteo, while Ilaria studied architecture.

After discovering they shared a mutual obsession for classic panamas and fedoras—they are never without something covering their head when out and about—the group returned to their adopted home of Florence fueled by the desire to explore the world of millinery, a trade whose roots in the Tuscan city go back centuries. Soon they got their hands on a hard-to-find tome penned by a veteran Florentine milliner that detailed the step-by-step process of hatmaking. Now committed to the idea of joining Italy’s next generation of artisans, they tracked down the author in hopes of finding a mentor to teach them the craft. “She had no listed number but we found the street that she lived on and rang up neighbors in the phonebook until we got someone that knew her,” recalls Gioli.

Not long after, the experienced hat-maker was conducting courses for the trio at their city apartment to show them the techniques involved in creating a hat from scratch. From sewing to blocking they cut their teeth making prototypes. “In this profession you go immediately from a sketch to making a sample,” says Gioli, showing off his handiwork in the brand’s cozy atelier on the outskirts of Florence. “You need to get a sense of proportions and volume and the best way is to have a physical model in front of you.”

We work with felt a lot and it takes a lot of practice to get your hands accustomed to the feel of the material. To know just how to bend and shape it into the desired form you want.

A one-time stable used to keep draft horses is now Super Duper’s headquarters. It’s divided between a small attic equipped with vintage tools that include a 1920s sewing machine and a downstairs office littered with finished goods, many of which are bespoke orders for discerning clients such as a two-tone canary yellow and red fedora made for popular Italian singer Jovanotti. Donning a stylish dark denim apron, Gioli ventures upstairs where he is surrounded by classic wooden hat blocks that serve to create the final shape of a hat’s crown after much steaming and pressing by hand. For materials, Super Duper relies on everything from lapin fur felt to cotton to make a range of styles from newsboy caps to pork pie models.

The techniques behind hat-making are decidedly old school: needle and thread, a bit of steam and a proper sewing machine.

Traditionally, we Italians are more attuned to aesthetics than to technological innovation.

Each member of Super Duper brings their own flair and expertise to the making of any one piece. What results is a true team effort. “With hats you are working with a product that has a long heritage and it is viewed as something traditional, a bit old-fashioned. In our designs, we are trying to bring that heritage forward and make something contemporary, hats that are a bit more clean in their look and feel and that still rely on the time-honored ways of hat-making.”

In a few short years, Super Duper has turned heads in fashion circles by stylishly reinterpreting everything from traditional boater styles to short brim homburgs. One of their best sellers is the Hobo, made from super light waxed paper straw that is ideal for travelers since it can be packed in a suitcase but then regains its form once taken out.

Success has come quickly for the brand. In 2013, they won an award for emerging talent at leading menswear trade fair Pitti Uomo and recently were selected for an exhibit at Milan’s Triennale Design Museum, dedicated to the new generation of fashion brands that have succeeded in renewing the country’s great artisanal crafts.

We get inspiration from all corners. It can be Mississippi blues, Southern Gothic, the hats worn by miners. It is about interpreting a certain mood and making it contemporary.”

“When we develop a new hat it’s best to start right away with a prototype to get a sense of the shape and feel the material. We like to play with proportions and it is best when you have something tangible in your hand.”

This portrait is part of a collaborative series, produced by Freunde von Freunden and MINI and is co-published by Cool Hunting. These features take a personal look at three Italian design talents behind the MINI Gentleman’s Collection—men’s accessories created for the launch of the MINI Clubman. We tell the inspiring stories behind the design, focusing on the craft used to create these special products. Read the full interview on Freunde von Freunden.

Images by Michele Borzoni


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